Numerical values not matching with experimental one

EZ
Elaidi ZAHIRI
Mon, Mar 28, 2016 3:21 PM

Dear Xansys members,

I am currently working on ANSYS Workbench v15 to validate a numerical model
through simulation of indentation process of a pipe using an indenter.

After debugging my model, I got results (force vs displacement of the
indenter) that does not match with the experimental results (numerical one
are more than 15 time lower than the experimental one)

I tried to simulate the process of others researcher and I got the same
problem.

The model is composed of:

1-      - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa
(to simulate a rigid indenter)

2-    - Pipe with x52 steel using multi linear isotropic hardening

I got every time a warning message in French (I have ansys in French) that
says that the large displacement are on and may invalidate some of the
supports.

I Tried a lot of ways but i still got weak values of forces.

I am really grateful for the help you give to ansys users.

The error file: (I know that increasing sub steps resolve distortion
problems, but even if I do it I still have a very low values of forces)

/COM,ANSYS RELEASE 15.0.7  UP20140420      09:58:21    03/28/2016

*** WARNING ***                        CP =      1.014  TIME= 09:58:23

Element shape checking is currently inactive.  Issue SHPP,ON or
SHPP,WARN to reactivate, if desired.

*** WARNING ***                        CP =      1.076  TIME= 09:58:23

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =      91.339  TIME= 10:00:13

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** ERROR ***                          CP =    156.282  TIME= 10:01:21

One or more elements have become highly distorted.  Excessive
distortion of elements is usually a symptom indicating the need for
corrective action elsewhere.  Try incrementing the load more slowly
(increase the number of substeps or decrease the time step size).  You may
need to improve your mesh to obtain elements with better aspect  ratios.
Also consider the behavior of materials, contact pairs,  and/or constraint
equations.  If this message appears in the first  iteration of first
substep, be sure to perform element shape checking.

*** WARNING ***                        CP =    6902.482  TIME= 11:47:23

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =    7163.145  TIME= 11:51:24

Contact element 4395 (real ID 3) status changes abruptly from contact
(with target element 7104) -> no-contact.

*** WARNING ***                        CP =    7396.881  TIME= 11:55:36

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =    7481.777  TIME= 11:57:11

During this session the elapsed time exceeds the CPU time by 101%.

Often this indicates either a lack of physical memory (RAM) required
to efficiently handle this simulation or it indicates a particularly
slow hard drive configuration.  This simulation can be expected to run
faster on identical hardware if additional RAM or a faster hard drive
configuration is made available.  For more details, please see the
ANSYS Performance Guide which is part of the ANSYS Help system.

Dear Xansys members, I am currently working on ANSYS Workbench v15 to validate a numerical model through simulation of indentation process of a pipe using an indenter. After debugging my model, I got results (force vs displacement of the indenter) that does not match with the experimental results (numerical one are more than 15 time lower than the experimental one) I tried to simulate the process of others researcher and I got the same problem. The model is composed of: 1- - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa (to simulate a rigid indenter) 2- - Pipe with x52 steel using multi linear isotropic hardening I got every time a warning message in French (I have ansys in French) that says that the large displacement are on and may invalidate some of the supports. I Tried a lot of ways but i still got weak values of forces. I am really grateful for the help you give to ansys users. The error file: (I know that increasing sub steps resolve distortion problems, but even if I do it I still have a very low values of forces) /COM,ANSYS RELEASE 15.0.7 UP20140420 09:58:21 03/28/2016 *** WARNING *** CP = 1.014 TIME= 09:58:23 Element shape checking is currently inactive. Issue SHPP,ON or SHPP,WARN to reactivate, if desired. *** WARNING *** CP = 1.076 TIME= 09:58:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 91.339 TIME= 10:00:13 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** ERROR *** CP = 156.282 TIME= 10:01:21 One or more elements have become highly distorted. Excessive distortion of elements is usually a symptom indicating the need for corrective action elsewhere. Try incrementing the load more slowly (increase the number of substeps or decrease the time step size). You may need to improve your mesh to obtain elements with better aspect ratios. Also consider the behavior of materials, contact pairs, and/or constraint equations. If this message appears in the first iteration of first substep, be sure to perform element shape checking. *** WARNING *** CP = 6902.482 TIME= 11:47:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7163.145 TIME= 11:51:24 Contact element 4395 (real ID 3) status changes abruptly from contact (with target element 7104) -> no-contact. *** WARNING *** CP = 7396.881 TIME= 11:55:36 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7481.777 TIME= 11:57:11 During this session the elapsed time exceeds the CPU time by 101%. Often this indicates either a lack of physical memory (RAM) required to efficiently handle this simulation or it indicates a particularly slow hard drive configuration. This simulation can be expected to run faster on identical hardware if additional RAM or a faster hard drive configuration is made available. For more details, please see the ANSYS Performance Guide which is part of the ANSYS Help system.
BD
Bohlen, Dan (GE Aviation, US)
Mon, Mar 28, 2016 3:52 PM

Dear  ?????

Hmmm

You say you got results?  The error message below might indicate you have unconverged results.

What is the load, substep number on the results file?  Something like 999999?

That could be why your "results" are different - your model got to 6% of the load and you got distorted elements.  For a problem like yours you just about have to mesh it knowing what the final shape will be like to avoid this error.  Or try some adaptive meshing routine (either automatic or manua).

-----Original Message-----
From: Xansys-temp [mailto:xansys-temp-bounces@xansystest.info] On Behalf Of Elaidi ZAHIRI
Sent: Monday, March 28, 2016 11:21 AM
To: xansys-temp@xansystest.info
Subject: [Xansys] Numerical values not matching with experimental one

Dear Xansys members,

I am currently working on ANSYS Workbench v15 to validate a numerical model through simulation of indentation process of a pipe using an indenter.

After debugging my model, I got results (force vs displacement of the
indenter) that does not match with the experimental results (numerical one are more than 15 time lower than the experimental one)

I tried to simulate the process of others researcher and I got the same problem.

The model is composed of:

1-      - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa
(to simulate a rigid indenter)

2-    - Pipe with x52 steel using multi linear isotropic hardening

I got every time a warning message in French (I have ansys in French) that says that the large displacement are on and may invalidate some of the supports.

I Tried a lot of ways but i still got weak values of forces.

I am really grateful for the help you give to ansys users.

The error file: (I know that increasing sub steps resolve distortion problems, but even if I do it I still have a very low values of forces)

/COM,ANSYS RELEASE 15.0.7  UP20140420      09:58:21    03/28/2016

*** WARNING ***                        CP =      1.014  TIME= 09:58:23

Element shape checking is currently inactive.  Issue SHPP,ON or  SHPP,WARN to reactivate, if desired.

*** WARNING ***                        CP =      1.076  TIME= 09:58:23

Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it.  Output of energy by  material may not be available.

*** WARNING ***                        CP =      91.339  TIME= 10:00:13

Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it.  Output of energy by  material may not be available.

*** ERROR ***                          CP =    156.282  TIME= 10:01:21

One or more elements have become highly distorted.  Excessive distortion of elements is usually a symptom indicating the need for corrective action elsewhere.  Try incrementing the load more slowly  (increase the number of substeps or decrease the time step size).  You may
need to improve your mesh to obtain elements with better aspect  ratios.
Also consider the behavior of materials, contact pairs,  and/or constraint
equations.  If this message appears in the first  iteration of first
substep, be sure to perform element shape checking.

*** WARNING ***                        CP =    6902.482  TIME= 11:47:23

Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it.  Output of energy by  material may not be available.

*** WARNING ***                        CP =    7163.145  TIME= 11:51:24

Contact element 4395 (real ID 3) status changes abruptly from contact  (with target element 7104) -> no-contact.

*** WARNING ***                        CP =    7396.881  TIME= 11:55:36

Material number 4 (used by element 4312 ) should normally have at least  one MP or one TB type command associated with it.  Output of energy by material may not be available.

*** WARNING ***                        CP =    7481.777  TIME= 11:57:11

During this session the elapsed time exceeds the CPU time by 101%.

Often this indicates either a lack of physical memory (RAM) required  to efficiently handle this simulation or it indicates a particularly slow hard drive configuration.  This simulation can be expected to run  faster on identical hardware if additional RAM or a faster hard drive  configuration is made available.  For more details, please see the  ANSYS Performance Guide which is part of the ANSYS Help system.


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Dear ????? Hmmm You say you got results? The error message below might indicate you have unconverged results. What is the load, substep number on the results file? Something like 999999? That could be why your "results" are different - your model got to 6% of the load and you got distorted elements. For a problem like yours you just about have to mesh it knowing what the final shape will be like to avoid this error. Or try some adaptive meshing routine (either automatic or manua). -----Original Message----- From: Xansys-temp [mailto:xansys-temp-bounces@xansystest.info] On Behalf Of Elaidi ZAHIRI Sent: Monday, March 28, 2016 11:21 AM To: xansys-temp@xansystest.info Subject: [Xansys] Numerical values not matching with experimental one Dear Xansys members, I am currently working on ANSYS Workbench v15 to validate a numerical model through simulation of indentation process of a pipe using an indenter. After debugging my model, I got results (force vs displacement of the indenter) that does not match with the experimental results (numerical one are more than 15 time lower than the experimental one) I tried to simulate the process of others researcher and I got the same problem. The model is composed of: 1- - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa (to simulate a rigid indenter) 2- - Pipe with x52 steel using multi linear isotropic hardening I got every time a warning message in French (I have ansys in French) that says that the large displacement are on and may invalidate some of the supports. I Tried a lot of ways but i still got weak values of forces. I am really grateful for the help you give to ansys users. The error file: (I know that increasing sub steps resolve distortion problems, but even if I do it I still have a very low values of forces) /COM,ANSYS RELEASE 15.0.7 UP20140420 09:58:21 03/28/2016 *** WARNING *** CP = 1.014 TIME= 09:58:23 Element shape checking is currently inactive. Issue SHPP,ON or SHPP,WARN to reactivate, if desired. *** WARNING *** CP = 1.076 TIME= 09:58:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 91.339 TIME= 10:00:13 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** ERROR *** CP = 156.282 TIME= 10:01:21 One or more elements have become highly distorted. Excessive distortion of elements is usually a symptom indicating the need for corrective action elsewhere. Try incrementing the load more slowly (increase the number of substeps or decrease the time step size). You may need to improve your mesh to obtain elements with better aspect ratios. Also consider the behavior of materials, contact pairs, and/or constraint equations. If this message appears in the first iteration of first substep, be sure to perform element shape checking. *** WARNING *** CP = 6902.482 TIME= 11:47:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7163.145 TIME= 11:51:24 Contact element 4395 (real ID 3) status changes abruptly from contact (with target element 7104) -> no-contact. *** WARNING *** CP = 7396.881 TIME= 11:55:36 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7481.777 TIME= 11:57:11 During this session the elapsed time exceeds the CPU time by 101%. Often this indicates either a lack of physical memory (RAM) required to efficiently handle this simulation or it indicates a particularly slow hard drive configuration. This simulation can be expected to run faster on identical hardware if additional RAM or a faster hard drive configuration is made available. For more details, please see the ANSYS Performance Guide which is part of the ANSYS Help system. _______________________________________________ Xansys-temp mailing list Xansys-temp@xansystest.info https://urldefense.proofpoint.com/v2/url?u=http-3A__xansystest.info_mailman_listinfo_xansys-2Dtemp-5Fxansystest.info&d=CwIGaQ&c=IV_clAzoPDE253xZdHuilRgztyh_RiV3wUrLrDQYWSI&r=ODbSC1x8G-kjwUv8VmExH0Uk1JMH8CJGL7YeBBlQXvM&m=qNCjPWi5XzhQ7zQjlctZ2ytWe5bLkkQhly1F93Thy2U&s=w8yOl21j3eRx7VNenVp1GoIA7KGZ1dEY7qy3O72vIqU&e= If you are receiving too many emails from XANSYS please consider changing account settings to Digest mode which will send a single email per day. Please send administrative requests such as deletion from XANSYS to xansys-mod@tynecomp.co.uk and not to the list
BD
Bohlen, Dan (GE Aviation, US)
Mon, Mar 28, 2016 3:53 PM

STANDARD XANSYS BONEHEAD REPLY FORM (version 1.0)      Written by: Dan Bohlen
(check all boxes that apply)

Note: My dog Danbirt handles flaming XANSYS posters because I'm too nice. - DLB

 Dear:

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  [  ] | ) umb@$$
  [  ] u no who u r
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 You Are Being Flamed Because:

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  [  ] You obviously don't know anything about the Ansys program
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  [  ] You posed a poorly worded or general question (Can anyone here help me with Ansys?)
  [  ] You continued spreading a long stupid thread
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 To Repent, You Must:

  [ x ] Refrain from posting until you have read the http://www.xansys.org/rules.html
  [  ] Write the Netiquette 10 times in long hand.
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  [ x ] Don't take offense at this, I just like to use this form
  [  ] All of the above

-----Original Message-----
From: Xansys-temp [mailto:xansys-temp-bounces@xansystest.info] On Behalf Of Elaidi ZAHIRI
Sent: Monday, March 28, 2016 11:21 AM
To: xansys-temp@xansystest.info
Subject: [Xansys] Numerical values not matching with experimental one

Dear Xansys members,

I am currently working on ANSYS Workbench v15 to validate a numerical model through simulation of indentation process of a pipe using an indenter.

After debugging my model, I got results (force vs displacement of the
indenter) that does not match with the experimental results (numerical one are more than 15 time lower than the experimental one)

I tried to simulate the process of others researcher and I got the same problem.

The model is composed of:

1-      - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa
(to simulate a rigid indenter)

2-    - Pipe with x52 steel using multi linear isotropic hardening

I got every time a warning message in French (I have ansys in French) that says that the large displacement are on and may invalidate some of the supports.

I Tried a lot of ways but i still got weak values of forces.

I am really grateful for the help you give to ansys users.

The error file: (I know that increasing sub steps resolve distortion problems, but even if I do it I still have a very low values of forces)

/COM,ANSYS RELEASE 15.0.7  UP20140420      09:58:21    03/28/2016

*** WARNING ***                        CP =      1.014  TIME= 09:58:23

Element shape checking is currently inactive.  Issue SHPP,ON or  SHPP,WARN to reactivate, if desired.

*** WARNING ***                        CP =      1.076  TIME= 09:58:23

Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it.  Output of energy by  material may not be available.

*** WARNING ***                        CP =      91.339  TIME= 10:00:13

Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it.  Output of energy by  material may not be available.

*** ERROR ***                          CP =    156.282  TIME= 10:01:21

One or more elements have become highly distorted.  Excessive distortion of elements is usually a symptom indicating the need for corrective action elsewhere.  Try incrementing the load more slowly  (increase the number of substeps or decrease the time step size).  You may
need to improve your mesh to obtain elements with better aspect  ratios.
Also consider the behavior of materials, contact pairs,  and/or constraint
equations.  If this message appears in the first  iteration of first
substep, be sure to perform element shape checking.

*** WARNING ***                        CP =    6902.482  TIME= 11:47:23

Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it.  Output of energy by  material may not be available.

*** WARNING ***                        CP =    7163.145  TIME= 11:51:24

Contact element 4395 (real ID 3) status changes abruptly from contact  (with target element 7104) -> no-contact.

*** WARNING ***                        CP =    7396.881  TIME= 11:55:36

Material number 4 (used by element 4312 ) should normally have at least  one MP or one TB type command associated with it.  Output of energy by material may not be available.

*** WARNING ***                        CP =    7481.777  TIME= 11:57:11

During this session the elapsed time exceeds the CPU time by 101%.

Often this indicates either a lack of physical memory (RAM) required  to efficiently handle this simulation or it indicates a particularly slow hard drive configuration.  This simulation can be expected to run  faster on identical hardware if additional RAM or a faster hard drive  configuration is made available.  For more details, please see the  ANSYS Performance Guide which is part of the ANSYS Help system.


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STANDARD XANSYS BONEHEAD REPLY FORM (version 1.0) Written by: Dan Bohlen (check all boxes that apply) Note: My dog Danbirt handles flaming XANSYS posters because I'm too nice. - DLB Dear: [ ] Clueless Newbie [ x ] ? Anonymous Poster [ ] Inconsiderate poster [ ] Spammer [ ] | ) umb@$$ [ ] u no who u r [ ] Expert on everything (EOE) [ ] Flamethrower You Are Being Flamed Because: [x ] You obviously haven't read the Netiquette and posted anonymously [ x ] You obviously haven't read the Netiquette and posted without listing your affiliation (that's fancy talk for your company or school) [ ] ur riting in non-standard form & i think it sux [ ] This is an English list - and you can't seem to write English [ ] You obviously don't know anything about the Ansys program [ ] You obviously don't know anything about engineering in general [ ] You posed a poorly worded or general question (Can anyone here help me with Ansys?) [ ] You continued spreading a long stupid thread [ ] You started a thread that has been discussed here continuously for the last year and a half [ ] Your post is absurdly off topic for where you posted it [ ] You posted low-IQ flamebait [ ] You make no sense [ ] You posted the same text multiple times [ ] You posted SCREAMING in RANDOM CAPS (OR IN ALL CAPS) for NO APPARENT REASON [ ] You didn't do anything specific, but appear to be so generally worthless that you are being flamed anyway [ ] You gave bad or dangerous advice To Repent, You Must: [ x ] Refrain from posting until you have read the http://www.xansys.org/rules.html [ ] Write the Netiquette 10 times in long hand. [ ] Learn your name or how to put it at the end of an email [ ] u need 2 learn that u is spelled "you" and how to use the "shift" key on the keyboard [ ] Get someone to translate this post for you into English [ ] READ every post in this group for two weeks so you can get an idea about what is discussed here [ ] Jump into a bathtub while holding your monitor (monitor must be plugged in) [ ] Actually post something relevant [ ] Learn to format your posts properly so we can read them [ ] Nothing, we'll let you go this time In Closing, I'd Like to Say: [ ] Get a clue [ ] cud u plz not rite in SMS? [ ] Learn how to write English [ ] Get a life [ ] Go away [ ] Grow up [ ] Never post again [ ] You need to seek psychiatric help [ ] Like a neutered dog, you just don't get it [ ] Take your gibberish somewhere else [ ] Go back to school and actually learn something [ ] Learn how to post or get off XANSYS [ x ] Don't take offense at this, I just like to use this form [ ] All of the above -----Original Message----- From: Xansys-temp [mailto:xansys-temp-bounces@xansystest.info] On Behalf Of Elaidi ZAHIRI Sent: Monday, March 28, 2016 11:21 AM To: xansys-temp@xansystest.info Subject: [Xansys] Numerical values not matching with experimental one Dear Xansys members, I am currently working on ANSYS Workbench v15 to validate a numerical model through simulation of indentation process of a pipe using an indenter. After debugging my model, I got results (force vs displacement of the indenter) that does not match with the experimental results (numerical one are more than 15 time lower than the experimental one) I tried to simulate the process of others researcher and I got the same problem. The model is composed of: 1- - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa (to simulate a rigid indenter) 2- - Pipe with x52 steel using multi linear isotropic hardening I got every time a warning message in French (I have ansys in French) that says that the large displacement are on and may invalidate some of the supports. I Tried a lot of ways but i still got weak values of forces. I am really grateful for the help you give to ansys users. The error file: (I know that increasing sub steps resolve distortion problems, but even if I do it I still have a very low values of forces) /COM,ANSYS RELEASE 15.0.7 UP20140420 09:58:21 03/28/2016 *** WARNING *** CP = 1.014 TIME= 09:58:23 Element shape checking is currently inactive. Issue SHPP,ON or SHPP,WARN to reactivate, if desired. *** WARNING *** CP = 1.076 TIME= 09:58:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 91.339 TIME= 10:00:13 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** ERROR *** CP = 156.282 TIME= 10:01:21 One or more elements have become highly distorted. Excessive distortion of elements is usually a symptom indicating the need for corrective action elsewhere. Try incrementing the load more slowly (increase the number of substeps or decrease the time step size). You may need to improve your mesh to obtain elements with better aspect ratios. Also consider the behavior of materials, contact pairs, and/or constraint equations. If this message appears in the first iteration of first substep, be sure to perform element shape checking. *** WARNING *** CP = 6902.482 TIME= 11:47:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7163.145 TIME= 11:51:24 Contact element 4395 (real ID 3) status changes abruptly from contact (with target element 7104) -> no-contact. *** WARNING *** CP = 7396.881 TIME= 11:55:36 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7481.777 TIME= 11:57:11 During this session the elapsed time exceeds the CPU time by 101%. Often this indicates either a lack of physical memory (RAM) required to efficiently handle this simulation or it indicates a particularly slow hard drive configuration. This simulation can be expected to run faster on identical hardware if additional RAM or a faster hard drive configuration is made available. For more details, please see the ANSYS Performance Guide which is part of the ANSYS Help system. _______________________________________________ Xansys-temp mailing list Xansys-temp@xansystest.info https://urldefense.proofpoint.com/v2/url?u=http-3A__xansystest.info_mailman_listinfo_xansys-2Dtemp-5Fxansystest.info&d=CwIGaQ&c=IV_clAzoPDE253xZdHuilRgztyh_RiV3wUrLrDQYWSI&r=ODbSC1x8G-kjwUv8VmExH0Uk1JMH8CJGL7YeBBlQXvM&m=qNCjPWi5XzhQ7zQjlctZ2ytWe5bLkkQhly1F93Thy2U&s=w8yOl21j3eRx7VNenVp1GoIA7KGZ1dEY7qy3O72vIqU&e= If you are receiving too many emails from XANSYS please consider changing account settings to Digest mode which will send a single email per day. Please send administrative requests such as deletion from XANSYS to xansys-mod@tynecomp.co.uk and not to the list
H
hmsantanna@petrobras.com.br
Mon, Mar 28, 2016 6:44 PM

Dear Zahiri,

What I did once is to model the indent using Joints (in Ansys Workbench).
And Joints use the special purpose elements MPC184.
Using this you must turn on large displacements.
Further, use a kinematic hardening model to get large amount of plastic
deformations, and a small time step.
Best regards


Hervandil Morosini Sant'Anna
Engenheiro de Equipamentos
Petrobras - AB-RE/ES/TIE - Chave: cji2
Tel: (21) 2166-4013 / Rota: 706-4013
e-mail: hmsantanna@petrobras.com.br

De: Elaidi ZAHIRI zahiri@enset-media.ac.ma
Para: xansys-temp@xansystest.info,
Data: 28/03/2016 12:23
Assunto: [Xansys]  Numerical values not matching with experimental one
Enviado por: "Xansys-temp" xansys-temp-bounces@xansystest.info

Dear Xansys members,

I am currently working on ANSYS Workbench v15 to validate a numerical model
through simulation of indentation process of a pipe using an indenter.

After debugging my model, I got results (force vs displacement of the
indenter) that does not match with the experimental results (numerical one
are more than 15 time lower than the experimental one)

I tried to simulate the process of others researcher and I got the same
problem.

The model is composed of:

1-      - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa
(to simulate a rigid indenter)

2-    - Pipe with x52 steel using multi linear isotropic hardening

I got every time a warning message in French (I have ansys in French) that
says that the large displacement are on and may invalidate some of the
supports.

I Tried a lot of ways but i still got weak values of forces.

I am really grateful for the help you give to ansys users.

The error file: (I know that increasing sub steps resolve distortion
problems, but even if I do it I still have a very low values of forces)

/COM,ANSYS RELEASE 15.0.7  UP20140420      09:58:21    03/28/2016

*** WARNING ***                        CP =      1.014  TIME= 09:58:23

Element shape checking is currently inactive.  Issue SHPP,ON or
SHPP,WARN to reactivate, if desired.

*** WARNING ***                        CP =      1.076  TIME= 09:58:23

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =      91.339  TIME= 10:00:13

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** ERROR ***                          CP =    156.282  TIME= 10:01:21

One or more elements have become highly distorted.  Excessive
distortion of elements is usually a symptom indicating the need for
corrective action elsewhere.  Try incrementing the load more slowly
(increase the number of substeps or decrease the time step size).  You may
need to improve your mesh to obtain elements with better aspect  ratios.
Also consider the behavior of materials, contact pairs,  and/or constraint
equations.  If this message appears in the first  iteration of first
substep, be sure to perform element shape checking.

*** WARNING ***                        CP =    6902.482  TIME= 11:47:23

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =    7163.145  TIME= 11:51:24

Contact element 4395 (real ID 3) status changes abruptly from contact
(with target element 7104) -> no-contact.

*** WARNING ***                        CP =    7396.881  TIME= 11:55:36

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =    7481.777  TIME= 11:57:11

During this session the elapsed time exceeds the CPU time by 101%.

Often this indicates either a lack of physical memory (RAM) required
to efficiently handle this simulation or it indicates a particularly
slow hard drive configuration.  This simulation can be expected to run
faster on identical hardware if additional RAM or a faster hard drive
configuration is made available.  For more details, please see the
ANSYS Performance Guide which is part of the ANSYS Help system.


Xansys-temp mailing list
Xansys-temp@xansystest.info
http://xansystest.info/mailman/listinfo/xansys-temp_xansystest.info
If you are receiving too many emails from XANSYS please consider changing
account settings to Digest mode which will send a single email per day.

Please send administrative requests such as deletion from XANSYS to
xansys-mod@tynecomp.co.uk and not to the list
"O emitente desta mensagem é responsável por seu conteúdo e endereçamento. Cabe ao destinatário cuidar quanto ao tratamento adequado. Sem a devida autorização, a divulgação, a reprodução, a distribuição ou qualquer outra ação em desconformidade com as normas internas do Sistema Petrobras são proibidas e passíveis de sanção disciplinar, cível e criminal."

"The sender of this message is responsible for its content and addressing. The receiver shall take proper care of it. Without due authorization, the publication, reproduction, distribution or the performance of  any other action not conforming to Petrobras System internal policies and procedures is forbidden and liable to disciplinary, civil or criminal sanctions."

"El emisor de este mensaje es responsable por su contenido y direccionamiento. Cabe al destinatario darle el tratamiento adecuado. Sin la debida autorización, su divulgación, reproducción, distribución o cualquier otra acción no conforme a las normas internas del Sistema Petrobras están prohibidas y serán pasibles de sanción disciplinaria, civil y penal."

Dear Zahiri, What I did once is to model the indent using Joints (in Ansys Workbench). And Joints use the special purpose elements MPC184. Using this you must turn on large displacements. Further, use a kinematic hardening model to get large amount of plastic deformations, and a small time step. Best regards ___________________________________ Hervandil Morosini Sant'Anna Engenheiro de Equipamentos Petrobras - AB-RE/ES/TIE - Chave: cji2 Tel: (21) 2166-4013 / Rota: 706-4013 e-mail: hmsantanna@petrobras.com.br De: Elaidi ZAHIRI <zahiri@enset-media.ac.ma> Para: xansys-temp@xansystest.info, Data: 28/03/2016 12:23 Assunto: [Xansys] Numerical values not matching with experimental one Enviado por: "Xansys-temp" <xansys-temp-bounces@xansystest.info> Dear Xansys members, I am currently working on ANSYS Workbench v15 to validate a numerical model through simulation of indentation process of a pipe using an indenter. After debugging my model, I got results (force vs displacement of the indenter) that does not match with the experimental results (numerical one are more than 15 time lower than the experimental one) I tried to simulate the process of others researcher and I got the same problem. The model is composed of: 1- - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa (to simulate a rigid indenter) 2- - Pipe with x52 steel using multi linear isotropic hardening I got every time a warning message in French (I have ansys in French) that says that the large displacement are on and may invalidate some of the supports. I Tried a lot of ways but i still got weak values of forces. I am really grateful for the help you give to ansys users. The error file: (I know that increasing sub steps resolve distortion problems, but even if I do it I still have a very low values of forces) /COM,ANSYS RELEASE 15.0.7 UP20140420 09:58:21 03/28/2016 *** WARNING *** CP = 1.014 TIME= 09:58:23 Element shape checking is currently inactive. Issue SHPP,ON or SHPP,WARN to reactivate, if desired. *** WARNING *** CP = 1.076 TIME= 09:58:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 91.339 TIME= 10:00:13 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** ERROR *** CP = 156.282 TIME= 10:01:21 One or more elements have become highly distorted. Excessive distortion of elements is usually a symptom indicating the need for corrective action elsewhere. Try incrementing the load more slowly (increase the number of substeps or decrease the time step size). You may need to improve your mesh to obtain elements with better aspect ratios. Also consider the behavior of materials, contact pairs, and/or constraint equations. If this message appears in the first iteration of first substep, be sure to perform element shape checking. *** WARNING *** CP = 6902.482 TIME= 11:47:23 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7163.145 TIME= 11:51:24 Contact element 4395 (real ID 3) status changes abruptly from contact (with target element 7104) -> no-contact. *** WARNING *** CP = 7396.881 TIME= 11:55:36 Material number 4 (used by element 4312 ) should normally have at least one MP or one TB type command associated with it. Output of energy by material may not be available. *** WARNING *** CP = 7481.777 TIME= 11:57:11 During this session the elapsed time exceeds the CPU time by 101%. Often this indicates either a lack of physical memory (RAM) required to efficiently handle this simulation or it indicates a particularly slow hard drive configuration. This simulation can be expected to run faster on identical hardware if additional RAM or a faster hard drive configuration is made available. For more details, please see the ANSYS Performance Guide which is part of the ANSYS Help system. _______________________________________________ Xansys-temp mailing list Xansys-temp@xansystest.info http://xansystest.info/mailman/listinfo/xansys-temp_xansystest.info If you are receiving too many emails from XANSYS please consider changing account settings to Digest mode which will send a single email per day. Please send administrative requests such as deletion from XANSYS to xansys-mod@tynecomp.co.uk and not to the list "O emitente desta mensagem é responsável por seu conteúdo e endereçamento. Cabe ao destinatário cuidar quanto ao tratamento adequado. Sem a devida autorização, a divulgação, a reprodução, a distribuição ou qualquer outra ação em desconformidade com as normas internas do Sistema Petrobras são proibidas e passíveis de sanção disciplinar, cível e criminal." "The sender of this message is responsible for its content and addressing. The receiver shall take proper care of it. Without due authorization, the publication, reproduction, distribution or the performance of any other action not conforming to Petrobras System internal policies and procedures is forbidden and liable to disciplinary, civil or criminal sanctions." "El emisor de este mensaje es responsable por su contenido y direccionamiento. Cabe al destinatario darle el tratamiento adecuado. Sin la debida autorización, su divulgación, reproducción, distribución o cualquier otra acción no conforme a las normas internas del Sistema Petrobras están prohibidas y serán pasibles de sanción disciplinaria, civil y penal."
HZ
Hassan Ziad Jishi
Mon, Mar 28, 2016 6:50 PM

As much as I liked this forum, is there a way to reduce the number of perceptively irrelevant email content?

Sent from my iPhone

Hassan Ziad Jishi
Teaching Assistant

Abu Dhabi

Khalifa University of Science, Technology & Research (KUSTAR)
PO Box 127788, Abu Dhabi, UAE
T +971 (0)2 401 8190
F +971 (0)2 447 2442
hassan.jishi@kustar.ac.ae

On Mar 28, 2016, at 10:45 PM, "hmsantanna@petrobras.com.br" hmsantanna@petrobras.com.br wrote:

Dear Zahiri,

What I did once is to model the indent using Joints (in Ansys Workbench).
And Joints use the special purpose elements MPC184.
Using this you must turn on large displacements.
Further, use a kinematic hardening model to get large amount of plastic
deformations, and a small time step.
Best regards


Hervandil Morosini Sant'Anna
Engenheiro de Equipamentos
Petrobras - AB-RE/ES/TIE - Chave: cji2
Tel: (21) 2166-4013 / Rota: 706-4013
e-mail: hmsantanna@petrobras.com.br

De:    Elaidi ZAHIRI zahiri@enset-media.ac.ma
Para:    xansys-temp@xansystest.info,
Data:    28/03/2016 12:23
Assunto:    [Xansys]  Numerical values not matching with experimental one
Enviado por:    "Xansys-temp" xansys-temp-bounces@xansystest.info

Dear Xansys members,

I am currently working on ANSYS Workbench v15 to validate a numerical model
through simulation of indentation process of a pipe using an indenter.

After debugging my model, I got results (force vs displacement of the
indenter) that does not match with the experimental results (numerical one
are more than 15 time lower than the experimental one)

I tried to simulate the process of others researcher and I got the same
problem.

The model is composed of:

1-      - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa
(to simulate a rigid indenter)

2-    - Pipe with x52 steel using multi linear isotropic hardening

I got every time a warning message in French (I have ansys in French) that
says that the large displacement are on and may invalidate some of the
supports.

I Tried a lot of ways but i still got weak values of forces.

I am really grateful for the help you give to ansys users.

The error file: (I know that increasing sub steps resolve distortion
problems, but even if I do it I still have a very low values of forces)

/COM,ANSYS RELEASE 15.0.7  UP20140420      09:58:21    03/28/2016

*** WARNING ***                        CP =      1.014  TIME= 09:58:23

Element shape checking is currently inactive.  Issue SHPP,ON or
SHPP,WARN to reactivate, if desired.

*** WARNING ***                        CP =      1.076  TIME= 09:58:23

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =      91.339  TIME= 10:00:13

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** ERROR ***                          CP =    156.282  TIME= 10:01:21

One or more elements have become highly distorted.  Excessive
distortion of elements is usually a symptom indicating the need for
corrective action elsewhere.  Try incrementing the load more slowly
(increase the number of substeps or decrease the time step size).  You may
need to improve your mesh to obtain elements with better aspect  ratios.
Also consider the behavior of materials, contact pairs,  and/or constraint
equations.  If this message appears in the first  iteration of first
substep, be sure to perform element shape checking.

*** WARNING ***                        CP =    6902.482  TIME= 11:47:23

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =    7163.145  TIME= 11:51:24

Contact element 4395 (real ID 3) status changes abruptly from contact
(with target element 7104) -> no-contact.

*** WARNING ***                        CP =    7396.881  TIME= 11:55:36

Material number 4 (used by element 4312 ) should normally have at least
one MP or one TB type command associated with it.  Output of energy by
material may not be available.

*** WARNING ***                        CP =    7481.777  TIME= 11:57:11

During this session the elapsed time exceeds the CPU time by 101%.

Often this indicates either a lack of physical memory (RAM) required
to efficiently handle this simulation or it indicates a particularly
slow hard drive configuration.  This simulation can be expected to run
faster on identical hardware if additional RAM or a faster hard drive
configuration is made available.  For more details, please see the
ANSYS Performance Guide which is part of the ANSYS Help system.


Xansys-temp mailing list
Xansys-temp@xansystest.info
http://xansystest.info/mailman/listinfo/xansys-temp_xansystest.info
If you are receiving too many emails from XANSYS please consider changing
account settings to Digest mode which will send a single email per day.

Please send administrative requests such as deletion from XANSYS to
xansys-mod@tynecomp.co.uk and not to the list
"O emitente desta mensagem é responsável por seu conteúdo e endereçamento. Cabe ao destinatário cuidar quanto ao tratamento adequado. Sem a devida autorização, a divulgação, a reprodução, a distribuição ou qualquer outra ação em desconformidade com as normas internas do Sistema Petrobras são proibidas e passíveis de sanção disciplinar, cível e criminal."

"The sender of this message is responsible for its content and addressing. The receiver shall take proper care of it. Without due authorization, the publication, reproduction, distribution or the performance of  any other action not conforming to Petrobras System internal policies and procedures is forbidden and liable to disciplinary, civil or criminal sanctions."

"El emisor de este mensaje es responsable por su contenido y direccionamiento. Cabe al destinatario darle el tratamiento adecuado. Sin la debida autorización, su divulgación, reproducción, distribución o cualquier otra acción no conforme a las normas internas del Sistema Petrobras están prohibidas y serán pasibles de sanción disciplinaria, civil y penal."


Xansys-temp mailing list
Xansys-temp@xansystest.info
http://xansystest.info/mailman/listinfo/xansys-temp_xansystest.info
If you are receiving too many emails from XANSYS please consider changing account settings to Digest mode which will send a single email per day.

Please send administrative requests such as deletion from XANSYS to xansys-mod@tynecomp.co.uk and not to the list

As much as I liked this forum, is there a way to reduce the number of perceptively irrelevant email content? Sent from my iPhone Hassan Ziad Jishi Teaching Assistant Abu Dhabi Khalifa University of Science, Technology & Research (KUSTAR) PO Box 127788, Abu Dhabi, UAE T +971 (0)2 401 8190 F +971 (0)2 447 2442 hassan.jishi@kustar.ac.ae > On Mar 28, 2016, at 10:45 PM, "hmsantanna@petrobras.com.br" <hmsantanna@petrobras.com.br> wrote: > > Dear Zahiri, > > What I did once is to model the indent using Joints (in Ansys Workbench). > And Joints use the special purpose elements MPC184. > Using this you must turn on large displacements. > Further, use a kinematic hardening model to get large amount of plastic > deformations, and a small time step. > Best regards > > > ___________________________________ > Hervandil Morosini Sant'Anna > Engenheiro de Equipamentos > Petrobras - AB-RE/ES/TIE - Chave: cji2 > Tel: (21) 2166-4013 / Rota: 706-4013 > e-mail: hmsantanna@petrobras.com.br > > > > > > De: Elaidi ZAHIRI <zahiri@enset-media.ac.ma> > Para: xansys-temp@xansystest.info, > Data: 28/03/2016 12:23 > Assunto: [Xansys] Numerical values not matching with experimental one > Enviado por: "Xansys-temp" <xansys-temp-bounces@xansystest.info> > > > > Dear Xansys members, > > > > > I am currently working on ANSYS Workbench v15 to validate a numerical model > through simulation of indentation process of a pipe using an indenter. > > > After debugging my model, I got results (force vs displacement of the > indenter) that does not match with the experimental results (numerical one > are more than 15 time lower than the experimental one) > > I tried to simulate the process of others researcher and I got the same > problem. > > The model is composed of: > > 1- - Indenter with “Standard Steel” with a Young Modulus of 20000 GPa > (to simulate a rigid indenter) > > 2- - Pipe with x52 steel using multi linear isotropic hardening > > I got every time a warning message in French (I have ansys in French) that > says that the large displacement are on and may invalidate some of the > supports. > > > I Tried a lot of ways but i still got weak values of forces. > > > I am really grateful for the help you give to ansys users. > > > The error file: (I know that increasing sub steps resolve distortion > problems, but even if I do it I still have a very low values of forces) > > /COM,ANSYS RELEASE 15.0.7 UP20140420 09:58:21 03/28/2016 > > > > *** WARNING *** CP = 1.014 TIME= 09:58:23 > > Element shape checking is currently inactive. Issue SHPP,ON or > SHPP,WARN to reactivate, if desired. > > > > *** WARNING *** CP = 1.076 TIME= 09:58:23 > > Material number 4 (used by element 4312 ) should normally have at least > one MP or one TB type command associated with it. Output of energy by > material may not be available. > > > > *** WARNING *** CP = 91.339 TIME= 10:00:13 > > Material number 4 (used by element 4312 ) should normally have at least > one MP or one TB type command associated with it. Output of energy by > material may not be available. > > > > *** ERROR *** CP = 156.282 TIME= 10:01:21 > > One or more elements have become highly distorted. Excessive > distortion of elements is usually a symptom indicating the need for > corrective action elsewhere. Try incrementing the load more slowly > (increase the number of substeps or decrease the time step size). You may > need to improve your mesh to obtain elements with better aspect ratios. > Also consider the behavior of materials, contact pairs, and/or constraint > equations. If this message appears in the first iteration of first > substep, be sure to perform element shape checking. > > > > *** WARNING *** CP = 6902.482 TIME= 11:47:23 > > Material number 4 (used by element 4312 ) should normally have at least > one MP or one TB type command associated with it. Output of energy by > material may not be available. > > > > *** WARNING *** CP = 7163.145 TIME= 11:51:24 > > Contact element 4395 (real ID 3) status changes abruptly from contact > (with target element 7104) -> no-contact. > > > > *** WARNING *** CP = 7396.881 TIME= 11:55:36 > > Material number 4 (used by element 4312 ) should normally have at least > one MP or one TB type command associated with it. Output of energy by > material may not be available. > > > > *** WARNING *** CP = 7481.777 TIME= 11:57:11 > > During this session the elapsed time exceeds the CPU time by 101%. > > Often this indicates either a lack of physical memory (RAM) required > to efficiently handle this simulation or it indicates a particularly > slow hard drive configuration. This simulation can be expected to run > faster on identical hardware if additional RAM or a faster hard drive > configuration is made available. For more details, please see the > ANSYS Performance Guide which is part of the ANSYS Help system. > _______________________________________________ > Xansys-temp mailing list > Xansys-temp@xansystest.info > http://xansystest.info/mailman/listinfo/xansys-temp_xansystest.info > If you are receiving too many emails from XANSYS please consider changing > account settings to Digest mode which will send a single email per day. > > Please send administrative requests such as deletion from XANSYS to > xansys-mod@tynecomp.co.uk and not to the list > "O emitente desta mensagem é responsável por seu conteúdo e endereçamento. Cabe ao destinatário cuidar quanto ao tratamento adequado. Sem a devida autorização, a divulgação, a reprodução, a distribuição ou qualquer outra ação em desconformidade com as normas internas do Sistema Petrobras são proibidas e passíveis de sanção disciplinar, cível e criminal." > > "The sender of this message is responsible for its content and addressing. The receiver shall take proper care of it. Without due authorization, the publication, reproduction, distribution or the performance of any other action not conforming to Petrobras System internal policies and procedures is forbidden and liable to disciplinary, civil or criminal sanctions." > > "El emisor de este mensaje es responsable por su contenido y direccionamiento. Cabe al destinatario darle el tratamiento adecuado. Sin la debida autorización, su divulgación, reproducción, distribución o cualquier otra acción no conforme a las normas internas del Sistema Petrobras están prohibidas y serán pasibles de sanción disciplinaria, civil y penal." > _______________________________________________ > Xansys-temp mailing list > Xansys-temp@xansystest.info > http://xansystest.info/mailman/listinfo/xansys-temp_xansystest.info > If you are receiving too many emails from XANSYS please consider changing account settings to Digest mode which will send a single email per day. > > Please send administrative requests such as deletion from XANSYS to xansys-mod@tynecomp.co.uk and not to the list
ML
Martin Liddle
Mon, Mar 28, 2016 10:36 PM

On 28/03/2016 19:50, Hassan Ziad Jishi wrote:

As much as I liked this forum, is there a way to reduce the number of perceptively irrelevant email content?

Currently the only way is to set Digest mode on your account which will
mean you get a single email per day containing all the posts for the
day.  You can set it your self or send a request to the moderators who
can set it for you.

Martin Liddle, Tynemouth Computer Services,
Chesterfield, Derbyshire, UK.
www.tynecomp.co.uk

On 28/03/2016 19:50, Hassan Ziad Jishi wrote: > As much as I liked this forum, is there a way to reduce the number of perceptively irrelevant email content? > Currently the only way is to set Digest mode on your account which will mean you get a single email per day containing all the posts for the day. You can set it your self or send a request to the moderators who can set it for you. -- Martin Liddle, Tynemouth Computer Services, Chesterfield, Derbyshire, UK. www.tynecomp.co.uk